Robot Programmer

JOB PROFILE

Job Title:	Robot Programmer Cum Commissioning Engineer
Location:	Pune

Main Accountabilities

• Responsible for on-site robot debugging (including robot system commission, functional program module writing, process debugging and problem handling).
• Trouble shooting and fixing hardware issues of ABB & Kawasaki robots.
• Manage and monitor project during whole execution period until get FAC.
• Achieving process parameters, body quality & line cycle time for BiW lines including Spot welding, Sealant / dispensing, Roller hemming, Material handling & basic vision application.
• Ability to read electrical & mechanical drawings.
• Vision system measurement and maintenance and be able to complete a new model introduction robot simulation independently.
• Familiar with mechanical principles, electrical components, and circuit diagrams.
• Manage supplier resources (robot programmers) to deliver line buy-off KPIs.

Knowledge, Skills, and Experience

• Strong experience with ABB robots.
• Knowledge and experience in Kawasaki robots is preferable.
• Experience with BiW lines in Auto OEMs their Tier1s.
• Good technical presentation and communication skill.
• Experience on Robot simulation software like Robot studio & Process Simulate.
• Exposure to AUTOCAD, CATIA, Solid works.
• Candidate Background:
  • B.E. / Diploma in Mechanical / Mechatronics / Production Engineering.
  • A minimum of 4 - 8 years of working experience.
  • Self-starter & Team player.
  • Exposure of working with Automotive customers is an added advantage.
  • Experience within a similar role in the automation industry is desirable.
  • Willingness to travel for commissioning and working in shifts.
  • Strong communication and interpersonal skills.

JOB PROFILE

• Demonstrated success relating to customers where technical applications and engineering interface are essential to getting product specified.
• Proficiency in Key MS office programs is required (Excel, Outlook, Word & Power point).
• Excellent Communication & Presentation skills, out of box conceptualizing ability.
• Spot welding, MIG welding, material handling, sealing, palletizing, roller hemming applications.
• Robot I/O setup.
• DeviceNet, Ethernet, Profinet network protocol setup.
• Electrical troubleshooting in robot based automation cells.
• Write and modify robot programs according to company standards.
• Simulate robot systems.
• Commission and integrate robots both locally and at customer sites.
• Support customers and resolve issues in the field.
• Configure Robot Controller.
• Simulation (RCS) in the simulation software.
• Develop complete robot programs.
• Verify the feasibility of solutions and processes.
• Find and solve issues before the manufacturing phase.
• Validate cycle time.
• Optimize robot programs and find solutions to reduce cycle time.
• Develop robot programs using teach pendant.
• Download a complete OLP.
• Validate the cycle feasibility defined in the cycle diagrams.
• Optimize weld distribution to improve the cycle time.
• Generate robot safety configurations.
• Ensure compliance with safety and ergonomics regulations.
• Support Virtual Commissioning team during debug phase.
• Customer support and specification analysis.
• Develop technical documentation.
• Interface with Design and Simulation teams to communicate and create solutions.
• Manage Industrial processes and robotic application for automation projects.
• Continuous skill improvement and learning new working methods.