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UpMan Placements Private Limited · posted 6 months ago
Jayant Agro-Organics Limited Plot No.- 26 B, GIDC, Estate, Jhagadia, Dist. Bharuch-393110 Gujarat. India Job Description (JD): Production Manager Position Production Manager Department Production Qualification B.E. / B.Tech in Chemical Engineering Experience 12–18 Years in Chemical / Process Industry 1. Role Purpose To lead, plan, and control all production operations across plant sections ensuring: • Safe operations (EHS compliance) • Consistent product quality • Optimal productivity and cost efficiency • Effective manpower utilization The role is responsible for end-to-end plant production performance. 2. Key Responsibilities A. Production & Operations Management • Head and manage all production activities across sections (reaction, distillation, utilities interface, packing, etc.) • Prepare and execute production planning as per monthly/weekly targets • Ensure optimum utilization of plant capacity, manpower, and resources • Monitor process parameters and yield optimization • Drive continuous improvement initiatives (productivity, cost reduction, cycle time) • Coordinate with Maintenance for minimum downtime and shutdown planning • Ensure smooth startup, shutdown, and troubleshooting of plant operations B. EHS (Environment, Health & Safety) Responsibilities • Ensure strict compliance with EHS policies, SOPs, and statutory regulations • Promote and enforce safe working practices (PTW, LOTO, PPE compliance) • Lead hazard identification (HAZOP), risk assessment, and mitigation actions • Ensure compliance with: o Pollution Control Board norms o Hazardous chemical handling rules • Drive zero incident / zero accident culture C. Quality Management • Conduct safety audits, safety training, and incident investigations • Ensure consistent product quality as per specifications • Coordinate with QA/QC for: o In-process checks o Final product approval • Implement process control systems and corrective actions • Investigate quality deviations and customer complaints • Drive quality improvement and reduction in rejections • Ensure compliance with ISO / IMS systems D. Cost & Performance Management • Monitor and control: o Raw material consumption o Energy usage (steam, power, fuel) o Yield and losses • Identify and implement cost reduction initiatives • Track and improve KPIs: o Production efficiency Page 1 of 4 Jayant Agro-Organics Limited Plot No.- 26 B, GIDC, Estate, Jhagadia, Dist. Bharuch-393110 Gujarat. India o OEE (Overall Equipment Effectiveness) o Batch cycle time o Rejection rate E. Team & HR Management • Lead and manage: o Shift engineers o Supervisors o Operators • Ensure proper manpower planning and deployment • Conduct: o Performance evaluation o Skill development and training • Maintain discipline and high team morale • Ensure effective communication across shifts • Handle conflict resolution and team coordination • Develop second-line leadership F. Documentation & Compliance • Ensure proper maintenance of: o Batch records o Log sheets o SOPs • Ensure compliance with: o Internal audits o External audits (ISO, statutory) • Maintain data accuracy for production and reporting G. Cross-Functional Coordination • Coordinate with: o Maintenance (breakdowns & shutdowns) o QA/QC (quality issues) o Stores (raw material availability) o EHS team (safety compliance) o Management (MIS reporting) 3. Required Key Skills Technical Skills • Participate in management review and planning meetings • Strong knowledge of: o Chemical processes (reaction, distillation, heat transfer) o Equipment (reactors, columns, heat exchangers, pumps) • Understanding of: o Process control & instrumentation o Yield improvement & troubleshooting • Knowledge of: o Raw materials and chemical behavior o Quality systems and process validation Analytical & Problem-Solving Skills Page 2 of 4 Jayant Agro-Organics Limited Plot No.- 26 B, GIDC, Estate, Jhagadia, Dist. Bharuch-393110 Gujarat. India • Strong critical thinking and logical reasoning • Ability to: o Identify root causes o Evaluate alternative solutions o Take data-driven decisions • Capability to analyze system performance and improve efficiency Managerial Skills • Production planning & organizing • Decision-making and leadership • Team management & delegation • Time management & prioritization • Performance monitoring and corrective action Behavioral Competencies • Leadership and team building • Strong communication and coordination skills • Adaptability and stress tolerance • Attention to detail • Accountability and ownership mindset Safety & Compliance Knowledge • Knowledge of: o Industrial safety standards o Hazardous chemical handling o Emergency response systems • Understanding of: o Statutory regulations (Factory Act, Pollution norms) 4. Key Performance Indicators (KPIs) • Production target achievement (%) • Yield improvement (%) • Downtime reduction • Safety performance (Zero incidents) • Quality rejection rate • Cost reduction initiatives 5. Reporting Structure • Team productivity and retention • Reports To: Plant Head / Operations Head • Direct Reports from : Assist manager , Shift Engineers, Supervisors 6. Authority Level • Decision-making authority for: o Production planning adjustments o Resource allocation o Immediate safety actions • Recommend: o Process improvements o Capex requirements Page 3 of 4 Jayant Agro-Organics Limited Plot No.- 26 B, GIDC, Estate, Jhagadia, Dist. Bharuch-393110 Gujarat. India o Manpower changes Page 4 of 4