Production Manager – Masterbatch (Granula)

Job Description: Production Manager – Masterbatch (Granula)

Location: Bavla, Gujarat

Industry: Plastic Masterbatch Manufacturing

Experience: 10–12 years

Reporting To: Plant Head / Operations Head

ROLE OVERVIEW

We are seeking an experienced Production Manager to lead end-to-end production operations at our masterbatch manufacturing facility in Bavla, Gujarat. The role demands strong hands-on expertise in granulation and twin screw extrusion processes, disciplined execution of formulations, structured production planning, and effective people leadership.

This is a plant-critical role with long-term growth potential into senior operations leadership.

KEY RESPONSIBILITIES

• Plan and execute daily, weekly, and monthly production schedules in line with sales and dispatch requirements
• Ensure strict adherence to approved recipes, formulations, and SOPs without deviation
• Oversee operation, setup, and routine troubleshooting of twin screw extruders, pulverisers, mixers, and feeding systems
• Monitor and improve production output, yield, downtime, and process efficiency
• Coordinate closely with QC/QA teams to ensure consistent product quality and batch traceability
• Manage shift planning, manpower allocation, attendance, and shop-floor discipline
• Lead, train, and supervise production supervisors, operators, and helpers
• Maintain accurate production records, batch data, and raw material consumption through ERP systems
• Control inventory usage and reduce wastage, rejections, and rework
• Ensure compliance with safety norms, housekeeping (5S), and statutory requirements
• Coordinate with maintenance, stores, and dispatch teams to avoid operational bottlenecks
• Support new product trials, scale-ups, and process improvement initiatives

EXPERIENCE & QUALIFICATIONS

• 10–12 years of experience in the plastic masterbatch / compounding industry
• Strong hands-on experience in granulation and twin screw extrusion-based manufacturing
• Proven experience in production planning and execution
• Deep understanding of formulations, dosing systems, mixing, and process parameters
• Prior experience managing shop-floor teams
• Working knowledge of ERP systems for production tracking and inventory control
• Diploma / BE / B.Tech in Polymer, Plastics, Mechanical, or related field (preferred)

KEY SKILLS & ATTRIBUTES

• Strong leadership and team-management capabilities
• Process-driven, disciplined, and detail-oriented
• Excellent planning and organisational skills
• Practical, hands-on approach to problem solving
• Ability to work under pressure and meet delivery commitments
• Clear communication and cross-functional coordination skills

COMPENSATION (CTC BAND)

₹10 LPA – ₹16 LPA, depending on experience, technical capability, and leadership depth.

Performance-linked incentives may be structured based on plant KPIs.

KEY PERFORMANCE INDICATORS (KPIs)

• Production output achievement vs. plan
• Recipe & SOP compliance
• Plant efficiency and downtime reduction
• Yield improvement and wastage control
• Quality metrics including rejections and complaints
• Manpower productivity and shift discipline
• ERP accuracy and reporting discipline
• Safety, housekeeping, and statutory compliance

WHAT WE OFFER

• Stable and growing manufacturing organisation
• Strong career growth and grooming into senior operations roles
• Opportunity to take end-to-end ownership of production operations
• Professional work environment focused on efficiency, quality, and continuous improvement

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