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UpMan Placements Private Limited
Shift QA/QC Manager (Spray Dried Detergent Plant)
UpMan Placements Private Limited · posted 6 months ago
Zambiaqa/qc
About the role
JOB DESCRIPTION: SHIFT QC MANAGER SPRAY DRIED DETERGENT PLANT
EDUCATIONAL QUALITYFICATIONS: B. SC/M.SC CHEMISTRY.
GENDER : MALE
EXPERIENCE : 10YEARS Min.
AGE : 30-45YEARS.
REQUIRED EXPERIENCE.
DETERGENTS:
SPRAY DRIED DETERGNET POWDER, DRY MIX DETERGENT POWDER, WASHING PASTE
&
DISHWASH PASTE.
Highly analytical and process-oriented Quality Assurance/Quality Control
Manager with 10+
years of experience in chemical manufacturing, specializing in spray-dried
detergent powder
production. Proven expertise in implementing ISO 9001:2015, ISO 14001, and GMP
standards
to drive product quality, reduce manufacturing waste, and ensure regulatory
compliance. Expert
in root cause analysis (RCA) and spray dried detergent powder technology (bulk
density,
particle size, moisture control).
CORE COMPETENCIES
Quality Systems: ISO 9001:2015, Quality Management Systems (QMS), GMP,
SOP
Development, HACCP.
Technical Knowledge: Spray Drying Technology (Tower Ops), Detergent
Formulation, Powder
Blending, Raw Material Testing (Surfactants, Builders), Finished Product
Analysis.
Analytical Skills: HPLC, GC, Bulk Density Testing, Particle Size
Analysis, Moisture Analysis
(Karl Fischer), Active Ingredient Analysis.
Operational Excellence: Lean Six Sigma, SPC (Statistical Process
Control), Root Cause
Analysis (RCA), CAPA.
Leadership: Team Management, Vendor Quality Assurance, Customer
Complaint Resolution,
Regulatory Audits.
PROFESSIONAL EXPERIENCE
Process Quality Control: Manage the quality of spray-dried powder
produced from two 15-ton/hour
spray towers, ensuring consistent bulk density, porosity, and moisture
content, reducing batch rejection
by 15%.
Laboratory Management: Oversee raw material inspection (surfactants,
silicates, soda ash) and
finished product analysis in a chemical lab setting.
Process Optimization: Partnered with production teams to optimize
slurry quality and dryer
temperatures to improve powder solubility and reduce "fines"
(dusting).
Audit & Compliance: Successfully led 5+ external audits and
reduced customer complaints by
25% through improved QA protocols.
Team Leadership: Supervise a team of 25 QA technicians, lab analysts,
and QC inspectors.