Derivatives

Key Responsibilities

1.      Manage end-to-end derivatives production operations with 18 FTE and 29 contract personnel across 6 sub-processes

2.      Ensure product quality specifications: DE (Dextrose Equivalent) values, color, ash content, pH, viscosity per customer requirements

3.      Optimize enzyme dosing, hydrolysis conditions, and conversion efficiency to maximize yield and minimize costs

4.      Maintain 24/7 production continuity through effective shift planning, resource allocation, and contingency management

5.      Drive equipment reliability: Jet Cookers, Multi-effect Evaporators, Ion Exchange columns, Filter Presses achieving >92% OEE

6.      Collaborate with QA/QC for process optimization, product development, and customer complaint resolution

7.      Ensure compliance with food safety standards (FSSAI, HACCP, GMP) and environmental regulations

8.      Develop and implement SOPs, work instructions, and safety protocols for derivatives operations

9.      Manage departmental budget, control operating costs, and achieve cost reduction targets (3-5% annually)

Lead continuous improvement initiatives using Lean, Six Sigma, and Kaizen